DIASYS netmation

Production Control System

Overview

A production management system offered by DIASYS Netmation can support monitoring and control over production facilities in several different areas to increase production efficiency.
When users want to add a new facility or change facility operation, they can modify the system on their own to reduce the cost of the system modification.

Features

  • Rich monitoring and operational functions
    DIASYS Netmation enables efficient operation of production facilities with management support functions as well as various monitoring and operational functions including an energy visualization function and a remote monitoring function.
  • Collaborating with systems from other vendors
    DIASYS Netmation can work together with systems from other vendors easily without extra cost.

System Configuration

System Configuration

Examples of functions

Monitoring and Operation

  • Centralized monitoring
    DIASYS Netmation provides centralized monitoring of production equipment at sites controlled by two or more Programmable Logic Controllers (PLCs) from third parties. Based on the signals each PLC receives, DIASYS Netmation can manage factory operation as a whole, including setup of production plans and feedback of management information.
  • Alarm display
    When an equipment failure occurs, alarms are displayed in real time to help early detection of the failure. In addition, alarm occurrence and recovery history for each piece of equipment can be displayed. DIASYS Netmation also has the following functions to help analyze the root cause of the failure. The "automatic alarm message function" displays the list of alarms horizontally in chronological order on the monitor screen with the name and occurrence and recovery time of each alarm. The "failure alarm list screen" displays occurrence and recovery of the alarms for each item in chronological order.
Alarm display
  • Alarm notification
    With an alarm notification function that uses the Internet or PHS, an operator can quickly take corrective action against the equipment failure even when the operator is not at the site.
  • Trend display
    The production status of a product, the operation status of facilities, and failure signals are managed by using trend information. DIASYS Netmation also has the "lot-wise trend function" which allows management of each lot. This function displays trends from the beginning to the end for each lot.
Trend display

Management support function

  • Reports
    Reports are managed by using the optimum format for each user. You can select daily, weekly, monthly, and yearly reports. If you use a snapshot CSV and a trend CSV as the data used for a report, you can summarize production data and operation data from the beginning to the end for each lot into a lot report. Based on an event CSV, you can also create a file in which all the alarm items are listed for each month.
Reports
  • Production plan management
    You can operate a factory systematically by setting up product types, quantities, working patterns, and the like for each day, week, or month.
  • Energy consumption rate management
    DIASYS Netmation can manage energy consumption rates on a graphic screen or a trend screen by using control logic to process the signals received from third party PLCs.
  • Maintenance record display
    The equipment information and maintenance record of each piece of equipment you entered in the maintenance screen of the engineering tool can be displayed, as well as the operating time for each piece of equipment. You can also generate an alarm when maintenance is due based on a predefined maintenance cycle.
  • Weekly timer setting
    You can set the start time for each piece of on-site production equipment to eliminate waste of resources in facility operation.

Examples of optional functions

Remote Monitoring Function

Proven Results

Factory

Catalog Download

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Products & Service

Quality assurance,Information security

Quality assurance

 

Information security ISO27001

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